Selecting The Right Contact Wheel For The Job
|
Standard Quick Change Tire and Hub Assembly
|
|
|
Selection of the right contact wheel is fully as important
as the choice of abrasive belt. Grinding and Polishing
supplies a full line of standard Quick Change contact wheels to match -
exactly - your grinding and finishing
requirements. Use the information on this page to select the right
wheel for most applications.
Call on our grinding experts for specific information or help with special
applications.
|
Some things to consider:
-
Harder wheels are used for faster cutting and produce a coarser
finish
-
Smaller wheel diameters are used for faster cutting and coarser
finish
-
Serrated wheels permit faster cut and result in a longer belt
life (serrations allow the belt to cool)
-
Higher speeds produce better finishes
-
For a given material hard wheels remove more stock than soft
wheels
|
|
Contact Wheel Faces
|
Plain Face
|
Standard Serration
1:1 Land-to-Groove
|
Cog Serration
Narrow Lands -
Wide Grooves
(More Aggressive)
|
Cog with "Serr X"
(Most Aggressive)
|
Contact Wheel Selector Chart
|
Wheel Faces
|
Types
|
Duro
(Hardness)
|
Recommended
Uses
|
Plain or Serrated
|
Super Soft
Sponge
|
15
|
For fine polishing
of wood or for extreme contour sanding
|
Plain or Serrated
|
Soft
|
20-30
|
For polishing,
fine finishing, or contour polishing of metal
and wood
|
Plain or Serrated
|
Medium Soft
|
30-40
|
For wood or
metal work, stampings, die castings,
forgings and contour grinding
|
Serrated
|
Medium
|
50-60
|
General purpose,
standard serration for stock removal
and semi-finishing
|
Serrated
|
Medium Hard
|
60-70
|
Standard or
cog serration for stock removal, fast cutting,
grinding on stainless steel and other hard metals
|
Serrated
|
Hard
|
70-80
|
Standard or
cog serration for grinding grey iron
and other metals
|
Serrated
|
Extra Hard
|
80-90
|
Cog serration
for heavy grinding on hardened steel,
hard welds, scale removal and forgings
|
|
|
Contact Wheels for Roll Grinding
|
TYPE "SAR"
Serrated Aluminum Wheel with Rubber fill.
Roughing wheel only for aggressive grinding
applications. This wheel is directional and
can only be run in one direction.
|
TYPE "PAR"
Plain Aluminum Wheel with Rubber fill.
This has been found to be best for
producing very close tolerances. It
should be noted that the lathe must be
in excellent condition. Otherwise, use
Type "PDDR".
|
TYPE "SDDR"
Serrated Dual Density Rubber.
This wheel will produce tolerances nearly
equal to type "PAR" but a better finish is
achieved. This wheel is directional and
can only be run in one direction.
|
TYPE "PDDR"
Plain Dual Density Rubber.
This wheel is used where a good finish is
needed with moderate stock removal and
close tolerance. This is the most commonly
used wheel.
|
TYPE "PR"
Plain Rubber.
A smooth face wheel, 70 to 90
durometer (specify) for applications
requiring the use of diamond or
structured abrasive belts. This wheel
can also be serrated (Type "SR") for
general purpose grinding.
|
TYPE "PA"
Plain Aluminum Face.
For grinding soft rubber rolls.
|
Dressing The Contact Wheel -
IT IS IMPORTANT that all roll grinding contact wheels be "dressed" to the
roll before grinding. This assures squareness of the contact
wheel to the roll. Each time the grinder is removed, it is best to re-dress
the wheel.
TO DRESS:
Place the grinder on the lathe and look for the best area of the roll. Be
sure the grinder is as square as possible. Clean the roll so pressure
sensitive abrasive can be placed on the roll. This should go at least 3/4
way around the roll and be 50 to 80 grit. Start the grinder and
move the contact wheel in until it makes contact with the abrasive. Move
the grinder back-and-forth completely across the abrasive both
ways. This must be repeated until the entire surface of the contact wheel
has been dressed. Don't plunge cut.
|
|
|
|
WEAR EYE PROTECTION - KEEP HANDS CLEAR WHEN
USING GRINDING EQUIPMENT
|
|
|
Recovering Used Wheels
|
Type "SAR" and "PAR" wheels have aluminum lands which, when
worn down, can't be replaced. They can be made into Type "SDDR",
"PDDR", and "PR" wheels at some savings. The "SDDR", "PDDR", and "PR"
type wheels can be recovered at considerable savings. It is
strongly recommended that a spare contact wheel be ordered with the grinder.
Delivery on replacement wheels may require 6 to 8 weeks.
|
|
|
Click on image to view/download complete Roll Grinding Wheel Brochure
|